Built
Douglas fir from a mill inside 180 miles. Seven top boards, five bottom, three stringers, helical nails, 2,800 lb dynamic.
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The fields below reach the same yard team that wrote this page. Tell us the size, the count and the grade you think you need — we will confirm it or correct it, in writing, within one business day.
Portland, OR · email only, no phone
Wine is the most odour-sensitive product we handle. Uncoated cartons sitting on stained hardwood for three weeks in a warehouse will pick up smell, and nobody discovers it until a customer complains about a bottle rather than a pallet.
So wine and cider customers get a restricted pool: Douglas fir and western hemlock only, kiln-dried or heat-treated, stored covered, no stained or oil-marked stock. It costs us yield to hold a pool that narrow and it has prevented every complaint of that type we have ever been warned about.
0hardwood units in the wine pool
6 wkscrush window we plan around
600 lbpoint load per full barrel
100%HT or kiln-dried
Detail
What this means in practice
Species-restricted pool
Fir and hemlock only. No hardwood, no stained boards, nothing that has carried solvent or oil.
Barrel handling
Barrel pallets and bolsters built to order; a full barrel is roughly 600 lb of point load on a small footprint.
Case-goods geometry
Standard 48×40 for twelve-bottle cases, with overhang checked against your actual case pattern rather than assumed.
Harvest reservation
Crush compresses into six weeks. Volume reserved from July with a ±20% flex clause.
Process
How wine & cider order actually happens
No sales team, no discovery call, no CRM sequence. We have no telephone, so everything below happens in writing and stays searchable afterwards.
- What we need: footprint, grade, count, ZIP, and how the pallet is handled.
- Nice to have: a photo, your dock height, whether you run forklifts or jacks.
- Not needed: a purchase order, an account, or a phone conversation.
- 01
You send the form
Every form on this site is the same form and reaches the same yard team. Required fields are validated as you type, so a mistyped ZIP or email is caught before anything is sent.
- 02
We check today's stock
Used pallet availability moves daily. You get a real count and a real date rather than a list price that was true last quarter.
- 03
A written quote, within one business day
Price per unit by grade, freight itemised separately, delivery window, and any honest reservations we have about the specification you asked for.
- 04
Delivery, count, paperwork
Signed count sheet on arrival, weight ticket where relevant, and a diversion certificate for anything we collect for recycling.
| Pallet | Static | Dynamic | Racked | Tare | Stack height |
|---|---|---|---|---|---|
| 48×40 GMA Grade A | 8,000 lb | 2,800 lb | 2,200 lb | 33–37 lb | 3 high loaded |
| 48×40 GMA Grade B | 6,500 lb | 2,200 lb | 1,500 lb | 30–36 lb | 2 high loaded |
| 48×40 block, 4-way | 9,000 lb | 2,500 lb | 2,400 lb | 37–41 lb | 4 high loaded |
| EPAL / Euro 1 | 8,800 lb | 3,300 lb | 2,200 lb | 48–55 lb | 3 high loaded |
| 42×42 beverage | 7,500 lb | 2,600 lb | 1,900 lb | 35–39 lb | 3 high loaded |
| 48×48 drum | 9,500 lb | 3,000 lb | 2,300 lb | 40–45 lb | 2 high loaded |
| 36×36 nursery deck | 4,500 lb | 1,400 lb | 900 lb | 24–28 lb | 2 high loaded |
| 48×20 half pallet | 3,000 lb | 1,400 lb | 900 lb | 18–22 lb | 2 high loaded |
| Remanufactured 48×40 | 6,000 lb | 2,000 lb | 1,200 lb | 30–38 lb | 2 high loaded |
| Heavy skid 96×48 | 16,000 lb | 12,000 lb | Not for racking | 95–130 lb | 1 high |
- 01
Published specifications
Grade definitions, dimensional tolerances and racked load ratings in writing. Most yards will not publish a racked figure at all.
- 02
Hand graded, four-hour triage
Two graders per line, flipped and sounded. Every inbound load is triaged within four working hours so nothing rots in a mystery pile.
- 03
Zero landfill, measured
Weighed in, weighed out, reconciled monthly. Zero pounds landfilled in 2025, with a certificate you can hand to an auditor.
- 04
Everything in writing
No phone line by choice. Every price, date and commitment lives in an email you can search, forward and hold us to.
- 05
Repair before replacement
A repair bay, a kiln, a de-nailer and a grinder on site. Repairing a pallet avoids roughly 11 kg CO₂e and costs you half of new.
- 06
Traceable by stamp
Every unit carries a Pallet Passport ID burned into a stringer. Type it in and read its species, cycles, repairs and carbon ledger.
Receiving
What to check on delivery
Eleven minutes on the first three deliveries sets the tone for the whole relationship. Do this with any supplier, including us.
| Check | How | Pass | If it fails |
|---|---|---|---|
| Overall size | Tape measure, both dimensions, one pallet in ten | Within 1/4" (Grade A) or 1/2" (Grade B) | Note it on the delivery ticket |
| Squareness | Steel square in two opposite corners | Within 1/4" on the diagonal | Reject the unit; we replace next route |
| Protruding nails | Palm flat across the top deck | Nothing catches | Reject — this is what tears packaging |
| Bottom boards | Flip one pallet in ten | No split through a nail line | Reject; it will fail in a rack |
| Moisture | Lift one. Wet pallets are 8–10 lb heavier | Feels dry, sounds sharp | Floor stack to dry, do not rack at rating |
| Mould or staining | Visual, both decks | Weathering only, no fuzz | Reject for any food-contact use |
| Grade mix | Count against the delivery note | Matches what you ordered | Ask for the count sheet to be corrected |
Write failures on the delivery ticket rather than calling — a written record is the only thing that reliably changes supplier behaviour, and we replace rejected units on the next route with no restocking charge.
Avoid these
Six expensive mistakes
Every one of these has cost a customer real money in front of us.
- 01
Buying on unit price alone
Purchase price is 5–15% of total cost per trip. Tare weight, damage rate and receiving-dock rework are usually larger line items, and none of them appear on a quote comparison.
- 02
Accepting overhang
A load extending even an inch past the deck transfers weight into the packaging instead of the pallet. Case compression strength drops sharply and the damage appears three handling events later, in somebody else's warehouse.
- 03
Racking on a dynamic rating
Dynamic is what a pallet carries while being moved. Racked — supported only at its edges — is smaller and is the only number that matters in beam racking. Ask for it in writing.
- 04
Specifying Grade A out of habit
For one-way shipping, floor stacking and closed loops, Grade B does the same job for roughly 20% less. Over-specifying is paying for appearance.
- 05
Storing pallets on bare ground
Two spare pallets as a base and a tarp that reaches the sides will keep a stack usable through a Portland winter. A soaked pallet gains nine pounds of paid freight weight and loses stiffness.
- 06
Forgetting that dunnage needs a stamp
On export loads the bracing, blocking and chocks are solid wood packaging too. One untreated board can hold an entire container at a foreign port.
The yard
What stands behind this page
- 14kpallets graded monthlytwo hand-grading lines
- 1,100heat treated per dayISPM-15, chart recorded
- 4.1M lbwood diverted last year68% reused whole
- 0 lblandfilled in 2025weighed and reconciled
What this means for your reporting
Reuse is the cheapest emissions reduction available in logistics, and it is also the easiest to document. We model a new 48×40 softwood pallet at 14.2 kg CO₂e — lumber production, fasteners, assembly and delivery — and a reuse cycle at 3.1 kg, covering collection, repair materials, yard overhead and redelivery. The difference, 11 kg CO₂e per reuse, is the figure we publish.
We also publish the caveat: that figure assumes a reused pallet genuinely displaces the manufacture of a new one. Economists call the gap leakage, and nobody in this industry can honestly claim it is zero. We think displacement is high because the pallet market is regional and price-responsive, but we will not pretend it is perfect.
Which is why we lead with the number that needs no assumptions: measured landfill diversion. Landfilled wood decomposes anaerobically and releases methane, roughly 28 times worse than CO₂ over a century. Keeping four million pounds of wood out of a hole in the ground is a benefit you can weigh.
Per-unit figures
- New pallet
- 14.2 kg CO₂e (range 12.8–16.1)
- Reused graded pallet
- 3.1 kg CO₂e
- Repaired customer-owned
- 2.2 kg CO₂e
- Avoided per reuse
- 11 kg CO₂e, published
- Wood kept in service
- 33–37 lb per unit
- Biogenic carbon stored
- ~26 kg CO₂-equivalent
Questions
Asked often
Can pallets really taint wine?
Cartons and corks are absorbent, and warehouses are long-dwell environments. The risk is not dramatic, but it is real, and restricting species removes it for free.
Do you build barrel racks?
Barrel pallets and bolsters, yes. Steel barrel racks are somebody else's business and we will say so.
Can you collect after crush?
Yes — post-harvest collection with a seasonal diversion certificate, which several wineries now include in their sustainability reporting.
Questions
What people ask about wine & cider odour, weight and harvest
What is the minimum order or pickup?
No hard minimum for collection at the yard — come and take four pallets on a Saturday morning if you like. For delivery it is 50 units inside Portland metro and 150 outside it, because the truck has to earn its diesel. Outside our 180-mile fleet radius we quote through partner yards and freight, with the lane itemised.
How fast can this happen?
Standard 48×40 Grade A and B stock: same day for pickup, next day for metro delivery. Block pallets one to three days. Custom builds five to nine business days; engineered runs two to three weeks. Heat treatment is same day for booked batches and 48 hours standard. Written quotes always come back within one business day.
Why is there no phone number anywhere?
Because verbal quotes get remembered differently by different people. Since 2018 every price, date and commitment we make exists in an email you can search and forward. Most customers dislike it for about a month and then prefer it. Everything else happens in person at 3821 NW St Helens Rd, Portland, OR 97210.
Can I inspect before committing?
Please do. Visit the yard by email arrangement — closed-toe boots required, hi-vis provided — or ask for photographs of the actual pool your order would come from. We would rather lose an order than have a customer discover a surprise on their dock.
What documentation comes with it?
A written quote, a signed count sheet by grade, a weight ticket where material is weighed, heat-treatment certificates for treated batches (archived seven years), and a monthly diversion certificate for anything we collect for recycling — measured pounds kept out of landfill, which is the figure your ESG report actually needs.
What will you refuse to do?
Take methyl-bromide fumigated, chemically contaminated or fire-damaged wood. Buy marked rental-pool pallets, which belong to their operator. Promise same-day delivery outside the metro. Or quote a grade we do not think will survive your handling — we will specify downward and explain why.
Vocabulary
Terms used on this page
Defined the way a yard uses them, not the way a standards document does.
- Block pallet
- A pallet supported by nine solid blocks rather than stringers, giving true four-way entry and better racked performance.
- Bolster
- A squared timber used to block and brace loads inside trailers and containers. We re-saw ours from retired stringers.
- Chamfer
- The bevelled edge on a bottom deck board that lets a pallet jack roll on without catching.
- Companion stringer
- A second timber nailed alongside a cracked stringer to span the damage and restore the load path.
- Core
- Low-grade pallet material bought for board and fibre recovery rather than resale.
- Closed loop
- A pallet population circulating between known points and returning. Cycle time, not consumption, governs pool size.
- Deck board
- The boards nailed across stringers or blocks forming the top and bottom surfaces of a pallet.
- De-nailer
- The machine that separates deck boards from stringers and removes fasteners before fibre recovery.
Long reads
From the journal · written in the yard
- Sep 15, 2026 · 6 min
Reading forklift damage: what the marks on a returned pallet tell you
Damage patterns are diagnostic. A yard can tell you what is happening in your warehouse from a pile of your own empties.…
- Aug 18, 2026 · 9 min
A pallet glossary for people who have to buy them
Forty terms you will hear from a pallet yard, defined in the way a yard actually uses them rather than the way a standar…
- Jul 21, 2026 · 7 min
Fifteen years on St Helens Road: what we got wrong
A short, honest list of the decisions that cost us money, and the three that saved the company.…
- Jun 9, 2026 · 8 min
The pallet market in 2026: five forces shaping what you will pay
Lumber prices, warehouse vacancy, extended producer responsibility, automation and the slow professionalisation of recyc…
Decision table
Five ways to get a pallet, compared honestly
Including the two we do not sell. Cost index is against a new wooden pallet of the same footprint.
| Option | Cost index | Trips | Repairable | Carbon per use | Best for | Watch out for |
|---|---|---|---|---|---|---|
| Grade A recycled | 45–55 | 9–14 then repair | Yes | 3.1 kg | Almost everything | Colour varies; tare varies by a few pounds |
| Grade B recycled | 30–40 | 7–11 then repair | Yes | 3.1 kg | One-way, floor stacking, closed loops | Lower racked rating (1,500 lb) |
| Remanufactured | 25–35 | 5–8 | Yes | 4.8 kg | One-way on a budget | Visibly mixed boards; 1,200 lb racked |
| New wooden | 100 | 15–20 then repair | Yes | 14.2 kg | Tight tolerances, audits, odd sizes | Pays for appearance you may not need |
| Plastic | 500–1,000 | 30–100 | No | High embodied, low per-use | Wash-down, deep freeze, pharma | Cracks end its life; not repairable |
| Rental pool | Per-trip fee | Managed | By operator | Operator's figure | Exchange networks, retail mandates | Pallets are not yours; losses are chargeable |
We sell the first four and supply plastic where a wash-down line genuinely needs it. We do not operate a rental pool, and we will not buy marked pool pallets from you — they belong to their operator. Full comparisons
Worked example
Cost per trip, calculated properly
A real comparison for a plant shipping 600 pallets a month on a weight-sensitive lane. Copy the method, not the numbers.
| Line | New pallet | Grade A recycled | Grade B recycled | Note |
|---|---|---|---|---|
| Unit purchase price (index) | 100 | 50 | 35 | The only number most procurement systems compare |
| Trips before repair | 15–20 | 9–14 | 7–11 | New lasts longer; it also costs twice as much |
| Purchase cost per trip (index) | 5.6 | 4.3 | 3.8 | Price divided by trips |
| Tare weight | 36 lb | 35 lb | 33 lb | Recycled fir is often lighter than new hardwood |
| Freight weight penalty | Baseline | Neutral | −3 lb/unit | Only matters on weight-limited lanes |
| Expected damage rate | 0.3% | 0.3% | 0.4% | Graded stock behaves; ungraded stock does not |
| Receiving rejections | Rare | Rare | Occasional | Graded + written tolerance removes most of this |
| End-of-life cost | 0 | 0 | 0 | We collect and pay or collect free — never a disposal fee |
| Documentation value | None | Diversion certificate | Diversion certificate | Reportable ESG outcome at no extra cost |
- Purchase price share of total cost5–15%
- Freight weight share~30%
- Damage & rework share~38%
- Handling labour share~20%
Build this yourself
One row per option, six columns: unit price, tare weight, expected trips, damage rate, rejection risk, disposal cost. Multiply out across annual volume. It takes an afternoon, the cheapest unit price almost never wins, and we will happily help build it — including with numbers that do not favour us.
The full articleDiagnostics
Read the damage, fix the cause
Damage patterns are not random. Each one points at a specific handling behaviour, and fixing the behaviour is worth more than fixing the pallets.
| What you see | What it almost always means | What to change | Cost to fix |
|---|---|---|---|
| Split lead boards at one end | Forks driven in too fast and too high | Operator training; dock lighting. Usually one shift is responsible | Free |
| Torn stringer notches | Pallet jacks entering notched stringers at an angle | Specify block pallets with true four-way entry | Spec change |
| Bottom boards ripped off cleanly | Pallets dragged rather than lifted, or frozen to a cold-store floor | Floor condition, forklift capacity at peak | Low |
| Crushed corner blocks | Stacks higher than the rating, or uneven loads on one corner | Stack-height policy; centre the load | Free |
| Out of square, nothing broken | Racking loading pallets diagonally — beams at different heights | Rack survey. This one is worth chasing | Medium |
| Mould in the middle of a stack | Wet pallets stacked tight with no airflow | Store off the ground, cover the top, leave side gaps | Low |
| Protruding nails tearing cases | Ungraded stock, or units repaired without re-checking | Buy graded; reject on the ticket | Free |
| Deck boards cupping | Moisture cycling between a freezer and a humid dock | Kiln-dried pool; helical fasteners | Spec change |
Keep thirty of your own broken pallets aside for a month and photograph the damage. Patterns appear quickly. We do this analysis free with any repair quote, because a customer whose damage rate halves buys from us for a decade.
Storage
Keeping pallets usable through a wet winter
Portland takes about 36 inches of rain a year and most of it lands between November and March. You do not need a building to survive that — you need three habits.
- Off the ground
- Two spare pallets as a base. Anything touching soil wicks water and rots from the bottom layer up.
- Covered on top
- A tarp that actually reaches the sides. Rain enters a stack from above, not from the side.
- Air gaps, not a seal
- A sealed tarp traps condensation and produces the mould problem you were avoiding. Leave the sides open.
- Away from drip lines
- Anything under a roofline drip edge stays wet all winter, regardless of what you cover it with.
- Aligned with the wind
- Stacks oriented with prevailing wind dry noticeably faster. Free, and it works.
- Rotate the pile
- First in, first out. The bottom of an untouched stack is where pallets go to die.
| Condition | Weight | Stiffness | Rack it? |
|---|---|---|---|
| Kiln dried (≤19% MC) | 33 lb | Full rating | Yes |
| Air dried, covered | 35 lb | Full rating | Yes |
| Damp, uncovered 2 weeks | 39 lb | Reduced | Floor stack |
| Rain-soaked | 45 lb | Materially reduced | No — let it dry |
| Frozen wet | 45 lb+ | Unpredictable | No |
Nine pounds of water per pallet is nine pounds of freight you pay to move. Across 600 units that is more than two and a half tonnes of water on a truck. Field notes on moisture
Timing
The pallet year in the Pacific Northwest
Supply and price both move with the seasons. Knowing the shape of the year is worth more than negotiating hard in October.
| Month | What the region is doing | Pool depth | What to do |
|---|---|---|---|
| January | Everything quiet; recycling inflow steady | Deep | Best buying window of the year. We stockpile now |
| February | Repair bay catching up | Deep | Lock quarterly pricing; book spring nursery stock |
| March | Nursery season begins | Tightening on 36×36 | Spring stock should already be reserved |
| April | Nursery peak; landscaping starts | Tight on nursery decks | Mulch and bedding demand rises sharply |
| May | Nursery winding down | Normalising | Good month for custom builds and crate projects |
| June | Berry harvest | Normal | Watch for short-notice agricultural requests |
| July | Berries, early stone fruit | Normal | Forecast your October number now |
| August | Pre-harvest build-up | Normalising down | Harvest slots allocated this month |
| September | Hazelnut and grape harvest begins | Tight | Reserved stock only. Spot buyers struggle |
| October | Peak harvest; cider apples | Tightest of the year | Do not start here. Everyone calls at once |
| November | Harvest ends; rain begins | Recovering | Grading gets stricter; covered storage fills |
| December | Retail peak, agriculture stops | Deep again | Mulch demand collapses, biomass rises |
Lifecycle
Eleven years in the life of one pallet
A composite built from real Passport records. Individual units vary enormously; the shape does not.
Year 0 Year 0–2 Trips 1–4
Beverage route work. Loaded, racked, unloaded, returned. Colour starts to grey; nothing structural changes.
Year 3 First inspection failure
A lead board splits at a nail line. Twenty-minute fix: replacement deck board, re-square, re-stamp. Graded B from here.
Year 3–6 Trips 5–9
Nursery and agricultural work, where deck gaps matter more than appearance. Spends two winters partly outdoors.
Year 7 Companion stringer
A stringer cracks. A second timber is fitted alongside, spanning the crack. Measurably stiffer than before.
Year 7–10 Trips 10–13
Local one-way freight. Tare weight has drifted up a pound from accumulated moisture cycling.
Year 11 Retired from carrying
Two bottom boards gone, deck softening. Economic repair ends here. Chalk line through the whole pallet.
Year 11 Dismantled
De-nailed board by board. Clear boards to the fabrication shop; structural stock back to the repair bay as donor material.
Year 11 Recovered
What is left goes through a magnet and a grinder: mulch, bedding shavings, biomass fuel. The nails go to a scrap partner four miles away.
Year 11+ Still working
The best boards are now shelving in a bottle shop, carrying its Passport ID burned into the end grain.
Thirteen trips, two repairs, roughly 143 kg CO₂e avoided against building thirteen new pallets, and nothing landfilled at the end. Look up a real record
Everything else on this site
- The size library Twenty footprints, both measurement systems, tolerances and stock depth
- Grades explained A, B, C and reman written out, including what each costs us
- Load capacity Static, dynamic and racked without hand-waving
- Published standards The whole quality system, and our rejection remedy
- Pallet Passport Type in a stamped ID and read that pallet's life
- Carbon math Line-by-line derivation with the leakage caveat
- Journal 33 long articles from the grading line
- Glossary 36 terms, yard definitions
- All locations 51 states and DC, 323 city pages
- Contact us 3821 NW St Helens Rd, Portland, OR 97210 — email only, no phone
Next step
Shall we put a number on it?
Email reaches the same yard team that graded the stock. Written quotes, one business day, no phone tag.